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How Bridge-Type Scraper Reclaimers Improve Storage Yard Automation and Efficiency

07 Jul.2025

In today’s rapidly evolving industries—particularly mining, metallurgy, power generation, and cement—bulk material storage and reclaiming are critical links in the production chain. As demand grows for higher throughput, consistent material flow, and reduced operational costs, the need for automated, intelligent systems becomes ever more pressing.

One technology that plays a vital role in achieving these goals is the Bridge-Type Scraper Reclaimer. Engineered for efficiency, precision, and reliability, this equipment significantly enhances material handling automation in storage yards.

What Is a Bridge-Type Scraper Reclaimer?

A bridge-type scraper reclaimer is a mechanical system used to recover bulk materials such as coal, limestone, iron ore, and other granular materials stored in stockpiles. It spans across the pile like a bridge and uses a horizontally traveling scraper arm that moves material toward a central conveyor for downstream processing.

This reclaimer is particularly suited for blending beds and longitudinal storage yards, where uniform reclaiming and consistent material homogenization are critical.

1. Enhanced Automation in Storage Yards

Modern bridge-type scraper reclaimers, such as those developed by Dadi, are integrated with intelligent control systems that enable fully automated operations. This includes:

Programmable reclaiming sequences

Real-time positioning systems

Auto-start and shutdown procedures

Remote monitoring and diagnostics

This automation not only minimizes human intervention but also ensures consistent reclaiming quality, reducing material segregation and improving process efficiency downstream.

2. Superior Blending and Homogenization

One of the primary advantages of the bridge-type scraper reclaimer is its uniform reclaiming pattern, which ensures effective blending of materials. This is especially important in industries such as cement and steel production, where feed consistency is essential.

Cross-sectional reclaiming ensures each layer is drawn evenly

Reduced fluctuation in material properties improves product quality

Controlled reclaiming rates support stable feed to processing equipment

Dadi’s equipment excels in this domain, leveraging advanced scraper mechanics and precision synchronization to achieve near-perfect blending results.

3. Energy Efficiency and Reduced Operational Costs

Compared to bucket-wheel reclaimers or manual methods, bridge-type scraper reclaimers consume significantly less energy due to their optimized mechanical design and low-speed operation. With fewer moving parts and minimal frictional losses, operational costs are notably lower.

Low-power drives with frequency converters

Intelligent load balancing to avoid overuse of motors

Reduced manpower requirements through automation

Dadi's reclaimers are also designed with high durability components, extending equipment life and minimizing maintenance.

4. Increased Safety and Reduced Downtime

Safety is a top priority in modern industrial facilities. With bridge-type scraper reclaimers:

There is minimal need for on-site personnel, reducing exposure to hazards

Enclosed operator cabins or remote interfaces allow for monitoring from a safe distance

Systems are equipped with emergency stop mechanisms, anti-collision devices, and safety interlocks

Dadi incorporates smart sensors and automated diagnostic tools to detect wear, overload, or alignment issues, ensuring early alerts and reduced unscheduled downtime.

5. Modular and Customizable for Different Applications

Every material handling challenge is unique. Dadi’s bridge-type scraper reclaimers are custom-engineered to match site-specific needs, including:

Yard size and pile dimensions

Material type and flow characteristics

Environmental factors like dust, temperature, and corrosion risks

Their modular design allows for future scalability, easy installation, and integration with existing conveying systems and stackers.

6. Environmental and Sustainability Benefits

Bridge-type reclaimers operate cleanly and quietly, contributing to a greener storage yard:

Low dust generation due to controlled scraping speeds

Minimal fuel and electricity usage

No direct contact with material by operators, avoiding contamination

In line with global sustainability trends, Dadi’s systems are designed with environmental responsibility in mind, supporting cleaner industrial practices.

About Dadi: A Leader in Bulk Material Handling

Dadi is a trusted manufacturer specializing in bulk material conveying equipment and high-end metallurgical systems. With decades of experience, the company has built a strong reputation for delivering:

Customized solutions for heavy industries

High-reliability machines like bridge-type and portal scraper reclaimers, stackers, conveyors, and more

Advanced automation technologies integrated into material handling systems

Comprehensive after-sales technical support

Their commitment to innovation, quality, and environmental responsibility has made them a preferred partner in large-scale industrial projects both in China and internationally.

Conclusion

Bridge-type scraper reclaimers offer a game-changing solution for automating and optimizing material handling in storage yards. By improving blending precision, operational safety, energy efficiency, and overall reliability, they help industrial facilities meet modern production demands with confidence.

With proven experience and cutting-edge engineering, Dadi stands at the forefront of this technology—delivering solutions that not only perform but also future-proof operations in the competitive world of bulk material logistics.

Troubleshooting Common Issues in Bridge-Type Scraper Reclaimers: A Maintenance Guide

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